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Because it is not always possible to determine the primary composition of the magma, the thermal model enables one to simulate the liquidus temperature of a free melt. The model was used to determine the liquidus temperature of the proposed and existing alloys.

The model was calibrated with a higher grade melt with a liquidus temperature of 1,200 °C and it was compared to an approximation by an empirical approach. This technique finds the liquidus temperature by using an initial temperature and cooling rate. This approximation does not always represent the true liquidus temperature due to a series effect.[96]

Using this temperature, the model was calibrated knowing that there is not sufficient time for complete solidification. The model was used to simulate the filling time and the quality of the porosity if the time would have been increased. The results showed that it was impossible to avoid porosity and thereby achieving the necessary solidification time. The designers had to accept the planned porosity and proceeded with the casting.

The software delivers results for the molten metal flow, solidification and solid/liquid interface. The results can be subject to interpretation to analyse possible influence on change in mechanical properties. The thermal transfer should be determined by the thermo-physical properties of the materials in the system. Any structural changes of materials and interfaces should be determined by the mechanical properties of the materials. The static stress from the solidification shrinkage is commonly used as an early indication of creep.[65]

Using the improved simulation, the coefficients of thermal expansion and the magnetostriction were modified in the casting alloy and the model was calibrated and validated. The permeability, coercivity and solidification shrinkage were the same as predicted by the numerical model.

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